Equipment Type

The Bulldog Gets a New House

Mack Trucks plans to add square footage, new tooling, and new building

April 19, 2016

Mack Trucks has announced plans to invest about $70 million in its Lehigh Valley, Pennsylvania, truck assembly operations over three years in order to further improve manufacturing quality and efficiency and modernize the facility. Every Mack truck built for the North American market gets its start at the company’s cab and vehicle assembly plant in Macungie, Pennsylvania just outside Allentown.

Plant enhancements will include a 75,000 square-foot expansion to improve material handling and flow; new manufacturing IT systems; equipment and tooling; and a new building for conducting quality audits on completed vehicles. In order to better manage and streamline the manufacturing process, chassis pre-assembly work currently completed by Westport Axle in Breinigsville, Pennsylvania, will be moved into the Mack plant. Westport will continue several other critical support operations for Mack.

The investment plan includes about $12 million in projects that will be completed over the next three years, but were included in the $26 million upgrade announced in 2014.

“For more than 40 years, Mack’s Lehigh Valley Operations has built high-quality trucks that our customers can depend on,” said Dennis Slagle, president of Mack Trucks. “This investment strategy will help ensure we continue to deliver Mack’s legendary durability through a more efficient, integrated and modern manufacturing operation.”

Mack’s Lehigh Valley Operations produced its first trucks in 1975. Today, the 1 million-square foot facility assembles all Mack trucks built for the North American market and export. 

Source: Mack Trucks

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